Load, probe-tip XYZ and contact evidence
DeepTouch1000 Probe Card Physical Validation
DeepTouch1000 measures 0-1000 kgf load, probe-tip XYZ, probe marks and contact state to establish the physical condition of a probe card. It can correlate inspection coordinates with PCT5801 anomalies for HBM and high-pin-count card validation.
DeepTouch1000 equipment view. Configuration and fixtures follow probe card type and project scope.
Equipment and engineering solution
Applications
Designed for the following probe card manufacturing, test and maintenance tasks.
High-pin-count card loading
Evaluate loading, total force and contact state for HBM and large probe card projects.
Tip position and consistency
Use XYZ data and images to locate offsets, planarity or contact differences.
Electrical anomaly review
Align PCT5801 anomalous coordinates with probe-tip, mark and load evidence.
SPECIFICATIONS
Specifications
The final configuration follows the card, interfaces, site conditions and acceptance items.
| Item | Specification / configuration | Notes |
|---|---|---|
| Load range | 0-1000 kgf | Working point is set for card type and contact strategy |
| Inspection items | Tip X/Y/Z, contact state, probe mark and load | Algorithms and limits are set with sample validation |
| Probe card types | Vertical, cantilever and MEMS | Configured with corresponding fixture, field of view and recipe |
| Integration route | PB5801 integrated station; PCT5801 electrical-data correlation | System combination selected per project |
| Temperature | Tri-temperature option | Temperature range follows equipment configuration and test conditions |
| Optional capability | Pin Force / Contact inspection | Configured by sensor, card type and acceptance method |
| Data output | XYZ, image, load and judgement records | Supports anomaly review and FAT/SAT |
WORKFLOW
Workflow
Confirm card and fixture
Define card structure, datum, load range, inspection area and safety conditions.
Load and image
Apply the recipe and capture tip, contact or probe-mark images.
Analyze XYZ and load
Calculate position and load, then flag locations outside project limits.
Correlate electrical results
Link PCT5801 coordinates and judgements to a traceable retest conclusion.
FAT / SAT
Project delivery
Sample evaluation
Confirm the object, interfaces, current state, failure modes and available validation samples.
Technical agreement
Define configuration, measurement method, limits, takt, data interfaces and responsibilities.
FAT
Verify functions, repeatability, reporting and exception handling with agreed samples.
SAT
Complete site integration, training, upstream/downstream interfaces and issue closure.
CONFIGURATION
Configuration and acceptance
System configuration, optional items and acceptance conditions are summarized below.
Standard capability
Supports load up to 1000 kgf and probe-tip XYZ inspection.
Optional functions
Tri-temperature, Pin Force and Contact are configured for card type and test method.
Acceptance
Fixtures, algorithms, limits, repeatability and task time are confirmed with real samples.
Share the card, interfaces and target
Send the sample, installed equipment, current issue and target takt. We will acknowledge receipt within one business day.