Probe card cleaning and reinspection process illustration

Atomized IPA, controlled brushing, clean gas and closed-loop review

Probe Card Cleaning and Three-Direction Reinspection

The equipment runs atomized IPA, controlled soft brushing and clean-gas blowoff by recipe, then checks probe-tip particles and residue with three-direction images. Card ID/RFID, cycle count, images, judgement and rework history can be stored per card.

Probe card cleaning and reinspection process. Mechanism, handling and process settings are designed for the card and site conditions.
DeliveryAtomized IPA
CleaningControlled soft brush
DryingClean gas
ReviewThree-direction images
The same points in words
Delivery
Reduces unnecessary wetting and supports recipe control
Cleaning
Motion, contact and cycles are probe-defined
Drying
Creates a stable entry state for reinspection
Review
Records particles and residue
Equipment and engineering solution

Applications

Designed for the following probe card manufacturing, test and maintenance tasks.

In-line maintenance

Repeated contamination

Standalone cleaning cell

The same points in words
In-line maintenance
Run traceable cleaning, reinspection and release between test and storage.
Repeated contamination
Use review images to separate clean, rework and isolation states.
Standalone cleaning cell
Manage cleaning for different card types through Card ID/RFID, recipes and reports.
SPECIFICATIONS

Specifications

The final configuration follows the card, interfaces, site conditions and acceptance items.

Fluid deliveryAtomized IPAFlow, spray envelope and material compatibility confirmed on samples
BrushingControlled soft-brush motion and contactBrush type, contact mode, cycle and count held in the recipe
Blow-offClean-gas blow-offGas conditions and stop criteria set by facility and samples
RecoveryVacuum recovery of residue and particlesInterfaces with the line exhaust and waste-liquid plan
Visual reinspectionThree-direction imaging and judgementParticle size, detection threshold and inspection area frozen by sample trials
Inspection itemsTip and shank particles, diameter / length / pitch, bent probes and abnormal geometryJudgement rules defined by the customer acceptance method
See the full specification table
ItemSpecification / configurationNotes
Card compatibilityCantilever and vertical probe cardsHolding, attitude and keep-out zones designed per card type
Changeover and serviceFast changeover, brush replacement, fixture service and poka-yokeConsumable life and service interval set from measured data
Cleanliness and ESDLocal cleanliness, splash and cross-contamination control; ESD-controlled contact partsTargets set to the customer cleanroom specification
TraceabilityCard ID / RFIDRecords card number, recipe, clean count, images, verdict and operator
DeploymentStandalone station or inline; can serve as a clean-and-inspect submodule inside a larger toolMechanical, electrical, communication and safety interlock boundaries defined per project
Result stateRelease / rework / reinspect / quarantineJudgement rules defined by the customer acceptance method
WORKFLOW

Workflow

  1. 01

    Identify and pre-inspect

  2. 02

    Recipe-controlled clean

  3. 03

    Three-direction reinspection

  4. 04

    Release or close the loop

The same points in words
Identify and pre-inspect
Read Card ID/RFID and confirm card type, contamination area and permitted cleaning method.
Recipe-controlled clean
Execute atomized IPA, controlled brushing and clean-gas blowoff by recipe.
Three-direction reinspection
Capture images and judge residue, particles and anomalies against project limits.
Release or close the loop
Release to test/storage or route to rework, repeat inspection and isolation.
FAT / SAT

Project delivery

01

Sample evaluation

02

Technical agreement

03

FAT

04

SAT

The same points in words
Sample evaluation
Confirm the object, interfaces, current state, failure modes and available validation samples.
Technical agreement
Define configuration, measurement method, limits, takt, data interfaces and responsibilities.
FAT
Verify functions, repeatability, reporting and exception handling with agreed samples.
SAT
Complete site integration, training, upstream/downstream interfaces and issue closure.
CONFIGURATION

Configuration and acceptance

System configuration, optional items and acceptance conditions are summarized below.

Process parameters

Cleaning settings, particle detection, task time and review limits are established with the target probe and contamination samples.

Standard process

Atomized IPA, controlled brushing, clean gas and three-direction reinspection are managed in one recipe.

Delivery scope

Material compatibility, recipes, judgement, task time and interfaces are defined in project documents and accepted in FAT/SAT.

Share the card, interfaces and target

Send the sample, installed equipment, current issue and target takt. We will acknowledge receipt within one business day.